Engineering Materials (2015)
Topic outline
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This course introduces the fundamental concepts of engineering materials which includes the structure of materials, mechanical and physical properties of materials, binary phase diagrams, TTT diagram, heat treatment, applications and current developments of metal, polymer, ceramic, composite and advanced materials. Also, basic understanding on the environmental degradation of engineering materials.
By the end of semester, students should be able to:
1. Gain fundamental concepts on the classification of various engineering materials.
2. Perform structure-property correlations for engineering materials based on the microstructures.
3. Analyse binary phase diagrams, TTT diagram, cooling curve, and correlate with microstructures and properties.
4. Evaluate the criteria in the selection of materials for sustainable engineering applications.
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Forum
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1.1 Materials in our daily life
1.2 Historical development of materials
1.3 Materials science and engineering
1.4 Classification of materials
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2.1 Atomic structure and bonding
2.2 Crystal structures and properties
2.3 Crystalline and non-crystalline materials
2.4 Imperfection in solids
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3.1 Concepts of stress and strain
3.2 Mechanical behavior
3.2.1 Elastic deformation
3.2.2 Plastic deformation
3.3 Mechanical testings
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4.1 Density4.2 Melting point4.3 Thermal properties4.4 Electrical properties4.5 Magnetic properties4.6 Optical properties
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5.1 Fundamental of fracture
5.2 Principle of fracture mechanics
5.3 Factors of fracture
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6.1 Types of metal alloys
6.1.1 Ferrous metal
6.1.2 Non-ferrous metal
6.2 Application of metals
6.3 Fabrication of metals
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7.1 Definitions and basic concepts
7.2 Binary phase diagrams
7.2.1 Binary isomorphous systems
7.2.2 Binary eutectic systems
7.3 The iron-carbon system
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8.1 Types of ceramic
8.1.1 Oxide ceramic
8.1.2 Silicate ceramic
8.1.3 Carbon-based ceramic
8.1.4 Carbide ceramic
8.1.5 Nitride ceramic
8.2 Application of ceramics
8.3 Fabrication of ceramics
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9.1 Types of polymer
9.1.1 Thermoplastic
9.1.2 Thermosetting
9.1.3 Elastomer
9.2 Application of polymers
9.3 Fabrication of polymers
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10.1 Introduction to composite materials
10.2 Matrix phase
10.3 Reinforcement phase
10.4 Application of composites
10.5 Fabrication of composites
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11.1 Forms of corrosion in metals
11.2 Passivation layer
11.3 Corrosion prevention
11.2 Degradation of polymers and ceramics
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12.1 Economic, environmental and societal considerations
12.2 Recycling issue
12.3 Materials of importance - biodegradable and biorenewable polymers